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Arch Shaped Foil Pouches With Hang Hole And Aluminum Foil Laminate

Parameter	Specification
Shape	Arch die-cut, custom size
Structure	PET / AL / PE foil laminate
Food-contact film	PE tested to FDA 21 CFR
Print	Digital or gravure, up to 9 colors
Extras	Hang hole, zipper, tear notch, window, valve
MOQ per design	1,000 pcs digital; 10,000 pcs gravure
Production time	7–15 days after artwork approval
Samples	Free similar bag; buyer pays courier

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Product Information

Rows of arch shaped foil pouches with hang holes on a metal retail peg rack, with a stocked carton below

Die-cut foil pouches

Custom Arch Shaped Foil Pouches With Hang Hole and Aluminum Foil Laminate

Custom arch shaped foil pouches are die-cut from aluminum foil laminate, so the curved outline, hang hole and barrier layer are built into one bag.

The arch top needs its own cutting die, and the fill volume, hang-hole position and seal width are set around that outline. The foil laminate blocks light, oxygen and moisture, which suits powders, drink mixes, candy and snacks that sit on a hang shelf for months.

Size, material and artwork are custom. Digital print starts at 1,000 pcs per design and gravure at 10,000 pcs per design. We quote within one business day, and similar sample bags are free.

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Arch Shaped Foil Pouches: How the Curved Die-Cut Outline Is Built and Sized

A curved outline cannot be cut on a standard straight-edge bag line, so each shape gets its own die.

Why the shape needs a die

The pouch is printed and laminated as a flat web, then die-cut to the arch profile after the seals are formed. The die-line is approved together with the artwork, and lead time for shaped pouches runs 7–15 days after that approval. Seal width follows the curve, so the artwork safe zone is drawn inside the contour, not the rectangle around it.

Curve, volume and display

A deeper arch reduces the usable corner volume at the top, so the body is usually made slightly taller to hold the same fill weight. Size is set from your product and fill weight, and we confirm the final dimensions on the sample. With digital print, several flavors or SKUs can share one die.

Hang Hole Position, Zipper and Tear Notch: Options for a Shaped Foil Bag

Each option changes the seal layout, so we fix them on the sample.

Hang hole

The hole sits in the top seal, set back from the edge so the seal is not weakened. Round, oval or euro-slot cutouts are possible. The final distance is confirmed on the sample against your peg or rail.

Zipper

A zipper suits products opened more than once. On an arch top, it sits below the curve on the straight section, which sets the minimum bag height. Single-serve packs usually skip it.

Tear notch

Notches are placed on the side seal, clear of the curve, for easy opening. They are common on sachets and sample packs.

Window or valve

A window shows the product, but it reduces the foil barrier in that area. A degassing valve is for fresh coffee. Both are confirmed in the quote.

Aluminum Foil Laminate vs Mylar: Light, Oxygen and Moisture Barrier for Coffee, Powders and Long-Life Food

Foil laminate gives the highest barrier. Mylar (metallized film) is a lighter-barrier option.

Foil laminate

A structure such as PET / AL / PE has a continuous aluminum layer, which gives the highest barrier against oxygen, moisture and light. This is the structure we recommend for retail and export coffee, protein and drink powders, and products with months of distribution time. The PE inner layer is the sealing layer and is tested to FDA 21 CFR food-contact requirements.

Mylar

Metallized film is thinner and more flexible, with a barrier that suits snacks and candy with shorter shelf life. It also creases less on tight curves. If your product is oxygen-sensitive or ships over long distances, we will recommend foil in writing and can price both options so you can compare.

Foil and mylar bags are not presented as recyclable.

Candy, Snack, Drink Mix and Sample Packs: What Each Needs From a Hang-Shelf Pouch

Candy and snacks

Fancy shape and arch bags help stand out on a rack. Mylar or foil is chosen by shelf life, and a zipper is added if the pack is resealed.

Powders and dry food

Moisture and oxygen are the main risks, so foil laminate with a zipper is the usual choice.

Drink mix sachets

Small foil sachets with a tear notch, sized for the single-serve fill.

Samples and small retail packs

Digital print at low quantity lets you test several designs before committing to gravure.

Gravure Volume Pricing or Digital Short Runs: Picking the Print Method for Shaped Bags

Item	Digital print	Gravure print
MOQ per design	1,000 pcs	10,000 pcs
Plate or cylinder cost	No plates, no plate cost	One-time cylinder charge per color, reused on reorders
Best for	Launches, test runs, many designs	Repeat orders, lowest unit price
Colors	Set on the quote	In-house 9-color printing
Price	Confirmed in itemized quote	Confirmed in itemized quote

Private Label and OEM Shaped Pouches: Brief, Itemized Quote in One Business Day, Free Sample

Send the brief

Product, fill per bag, quantity, and a reference bag photo or link. Artwork is optional.
Receive quote and design

Within one business day: recommended structure, itemized price and free design support.
Approve a free sample

We send a similar bag to check size, feel and fit. You pay the courier.
Production

7–15 days after artwork approval, with 11 quality checks before packing. Shipping is quoted with the order.
Confidentiality

Die and design confidentiality can be agreed during the conversation.

Seal, Leak and Release Checks on Die-Cut Foil Bags: 11 Quality Checks Before Packing

Curved edges are checked as carefully as straight seals.

Bag making runs in our 6,520 m² cleanroom plant, and the seals around the arch contour are inspected for width and continuity. Pouches are also checked for air leaks before release. Each order goes through 11 quality checks before packing, and the bags are packed by hand in the cleanroom. Test records for your order are available on request.

Food-Contact Documents and Wholesale Questions for Shaped Foil Pouches

Is the film FDA certified?: No. The PE film is tested to FDA 21 CFR food-contact requirements, and the test report is available. We do not describe the film as FDA approved or certified.
Which documents come with the quote?: ISO 22000 and ISO 9001 certificates and the film test report. Copies are sent with the quote. Tell us your target market and we will confirm what else we can supply.
Can I mix designs in one order?: Yes, with digital print. Each design must meet the 1,000 pcs minimum. Gravure is 10,000 pcs per design.
Are samples free?: Similar sample bags are free. You pay the courier.
What are the Incoterms?: EXW, FOB, CIF or DDP, agreed on the proforma invoice.

Send Your Product, Fill Weight and Quantity per Design for a Quote and Free Sample

Send the product and fill per bag, bag type or reference photo, size if known, quantity per design and number of designs, artwork or idea, extras and target market. You receive an itemized quote in one business day.

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Arch Shaped Foil Pouches With Hang Hole And Aluminum Foil Laminate

Custom Arch Shaped Foil Pouches With Hang Hole and Aluminum Foil Laminate