スパウトパウチ vs ボトル vs カートン：液体製品に最適な包装形式
輸送コスト、棚での訴求力、製品との適合性の観点からスパウトパウチとボトルを比較し、最適なサステナブル包装形式の選び方をご紹介します。
ジュース用液体スパウトバッグ
| パラメータ | 仕様 |
|---|---|
| 袋の種類 | スタンドアップ型スパウトパウチ |
| 基本構造 | PET/NY/PE |
| 高バリア仕様オプション | アルミ箔層を追加 |
| 食品接触試験 | PEフィルムはFDA 21 CFRに準拠して試験済み |
| 印刷 | デジタルまたはグラビア、最大9色 |
| デザインごとの最小ロット数 | 1,000個（デジタル印刷）；10,000個（グラビア印刷） |
| 生産期間 | データ承認後7～15日 |
| 出荷前検査 | 漏れ防止試験；11項目の品質チェック |
製品情報
A custom printed juice spout pouch replaces a bottle where weight, shelf space or a child's lunchbox matter. It does not replace a glass bottle for premium shelf presence, and it does not fix a filling line that is not set up for pouches.
Our juice pouches are stand-up spout pouches with a welded fitting, printed in up to 9 colors in house. The starting structure is PET/NY/PE. For acidic or light-sensitive juice, we recommend adding an aluminium foil layer.
Digital print starts at 1,000 pcs per design. Gravure starts at 10,000 pcs per design. Production takes 7-15 days after artwork approval, and each bag is leak-tested before shipment.
- Digital MOQ — 1,000 pcs per design, suited to launches and several flavors.
- Gravure MOQ — 10,000 pcs per design, suited to repeat orders.
- Own cleanroom plant — Printing, lamination and bag making run in our Shenzhen plant.
Why Spout Pouches Suit Juice: Pouring, Squeezing and Re-Closing Without a Bottle
A stand-up spout pouch holds its shape once filled, so it sits on a shelf with a full printed front panel. The spout allows pouring into a glass or drinking straight from the pouch, and the cap closes it again. That covers three common cases: cold-pressed juice sold chilled, single-serve pouches for kids' lunchboxes, and refill-style packs for smoothie and drink retailers.
The trade-off is rigidity. A pouch does not stack like a bottle, so cartons and shelf trays need to be planned with it. Our free Carton CBM calculator gives carton volume and shipping weight before you commit to a pack-out.
Leak-Proof Spouts: How Welded Fittings Are Sealed and Tested Before Shipment
The spout is heat-welded into the top seal of the pouch, so the film and the fitting form one sealed joint. The weak points on any spout pouch are the spout weld and the corners where the side seals meet the bottom gusset. Those are the areas we check when we test a finished bag.
Bags are made in our cleanroom plant, and each lot goes through leak-proof testing before shipment. For liquid products, the spout pouch is leak-tested before production starts, and the 11 quality checks before packing sit on top of that. We do not publish a pass-rate figure. Test method and results for your structure are confirmed in the quote.
PET/NY/PE Structure for Juice, and When to Add an Aluminium Foil Layer
PET/NY/PE is where we start for juice. The outer PET carries the print and gives stiffness. Nylon adds puncture and flex resistance, which matters when a filled pouch is handled and shipped. The inner PE layer is the heat-seal layer and the food-contact surface. Our PE film is tested to FDA 21 CFR food-contact requirements.
Clear laminates give some oxygen barrier but little light barrier. For acidic juice, light-sensitive juice or a longer target shelf life, we recommend adding an aluminium foil layer. Foil improves oxygen and light barrier, but the pouch loses transparency, so a window is not possible with it.
Where both options could work for your product, we put one recommended structure in writing and price each option separately.
Choosing Spout Size, Pouch Capacity and Fill Type for Your Juice Line
Specific dimensions are confirmed in the quote, based on your fill weight and filling equipment.
-
Cold-pressed juice
Choose a spout wide enough for your filling nozzle and a barrier structure suited to the chilled shelf life you plan. Add foil if the juice is acidic or sensitive to light.
-
Kids' lunchbox pouches
Smaller capacity and a spout sized for drinking. Check the cap and spout with the age group in mind, since the fitting is the part children handle.
-
Cold fill or hot fill
Hot fill puts more heat on the seal and spout weld than cold fill. Tell us your fill temperature so the structure can be matched to it.
-
Capacity check
The free Pouch Capacity calculator estimates pouch size from product volume. No sign-up is needed.
Food-Contact Documents Your QA Team Can Ask For
PE film report
FDA 21 CFR food-contact test report for the PE film.
ISO 22000
Food safety management documents.
ISO 9001
Quality management documents.
Where to find them
Documents are viewable on the website, and copies are sent with the quote.
Custom Printed Juice Pouches: 1,000 Pcs Digital, 10,000 Pcs Gravure
Size, material, print, logo and artwork follow your specification.
Digital print
1,000 pcs per design. It suits start-ups, test runs and brands with many flavors, since each design counts on its own.
Gravure print
10,000 pcs per design. It suits repeat orders and gives the lowest unit price at volume.
Private label and OEM/ODM
Your logo, artwork and structure. We can also reproduce finished files. The in-house design team lays out from an idea or reference photo at no charge.
Distributors
Quantity per design, number of designs and Incoterm (EXW, FOB, CIF or DDP) are itemized in the quote.
Production facts
9
In-house printing
1,000pcs
Digital MOQ per design
7-15days
Production after artwork approval
From Brief to Production: Itemized Quote in 1 Day, Free Sample, 7-15 Days
-
Send your brief
Juice type, fill per bag, bag type or reference photo, and quantity. Artwork is optional.
-
Quote and design
An itemized quote with a recommended structure arrives within one business day, with free design support.
-
Free sample
You check size, feel and fit. The sample is free and you pay the courier.
-
Production
7-15 days after artwork approval, with 11 quality checks before packing.
Juice Spout Pouch Questions: Leaks, Shelf Life, Light and Samples
- Are the pouches tested for leaks?
- Yes. Spout pouches for liquids are leak-tested before production, and leak-proof testing is done before shipment. Test details for your structure are confirmed in the quote.
- Which structure suits acidic juice?
- We recommend adding an aluminium foil layer to PET/NY/PE for acidic juice. Foil improves oxygen barrier, and the quote will show both options if either could work.
- Does the pouch protect juice from light?
- A foil layer blocks light. Clear PET/NY/PE structures do not block it well.
- Is the sample free?
- Yes, similar bags are free. The buyer pays the courier.
- What is the MOQ?
- Digital print is 1,000 pcs per design. Gravure is 10,000 pcs per design.
- What shelf life will I get?
- Shelf life depends on the juice, the filling process and storage, so it has to be validated on your line. We do not state a fixed figure.
Get an Itemized Quote and Free Sample for Your Juice Spout Pouches
Send the juice type and fill per bag, bag type or photo, size if known, quantity per design, number of designs, artwork or idea, extras and target market. You get an itemized quote with a recommended structure within one business day.
- Email [email protected]
- WhatsApp +86 182 1944 5665
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スパウトパウチ包装への印刷方法を解説します。データ設定、CMYKカラー、塗り足し、グラビア・フレキソ・デジタル印刷の選び方など、プロのヒントをご紹介します。
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