Individuell gestanzte Mylar-Beutel: Der vollständige Leitfaden für individuell geformte Verpackungen
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Stanzbare, formgeschnittene Aluminiumfolien-Snackbeutel
| Parameter | Spezifikation |
|---|---|
| Aufbau | PET / AL / PE-Verbundfolie |
| Gesamtdicke | 90–130 µm (3.5–5.1 mil) |
| Form | Kundenspezifische Kontur, neues Stahlschneidwerkzeug |
| Druck | Plattenloser Digitaldruck oder Tiefdruck |
| Mindestbestellmenge pro Design | 1.000 Stück Digitaldruck; 10.000 Stück Tiefdruck |
| Produktionszeit | 7–15 Tage nach Freigabe der Druckvorlage |
| Lebensmittelkontakt-Prüfung | PE-Folie geprüft nach FDA 21 CFR 177.1520 |
| Managementsysteme | ISO 22000, ISO 9001 |
| Typische Füllgüter | Nüsse, Trockenfleisch, Süßwaren, Kindersnacks |
Produktinformationen
PET/AL/PE, die-cut to your outline
Custom Die Cut Shaped Aluminum Foil Snack Bags
Custom die cut shaped aluminum foil snack bags are made on a new steel die cut to your contour, in a PET/AL/PE laminate.
Shaped pouch projects usually stall at sampling. An outline looks right on screen, then the first sample will not fill, or the seal pinches at a curve. We check the contour against your fill and seal limits before the die is cut, so those problems show up on paper first.
The structure is 90–130 µm (3.5–5.1 mil) aluminum foil laminate, printed digital or gravure. It is used for candy, nuts, jerky and kids' snacks.
1,000pcs
Digital MOQ per design
10,000pcs
Gravure MOQ per design
7–15days
Production after artwork approval
What the PET/AL/PE Laminate Keeps Out: Oxygen, Moisture and Light
Each of the three layers does one job.
Layer by layer
The outer PET carries the print and gives stiffness. The aluminum foil in the middle is the barrier layer, and it blocks oxygen, moisture and light. The inner PE is the heat-seal layer that touches the food. Total thickness is 90–130 µm (3.5–5.1 mil), and 1 mil is 25.4 µm.
Why it matters for the fill
Oxygen drives rancidity in nuts and jerky fats. Moisture softens candy and dried fruit, and light dulls colour and flavour. Foil gives the highest barrier among our structures, which is why it is chosen for long shelf life and export.
Shelf-life figures are indicative industry ranges, not a guarantee. They depend on recipe, fat content, fill weight, closure and storage. We validate the structure against your own product before tooling is cut.
Nuts, Jerky, Candy and Kids' Snacks: Which Shaped Pouch Fits Which Fill
Fat content, fill weight and seal geometry decide the outline.
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Nuts and dried fruit
High-fat nuts need the foil barrier against oxygen. Keep the shape compact so the fill settles evenly and the seal stays clear of product.
-
Jerky and meat snacks
Long pieces need a wide fill opening. Simple arch or rounded outlines work, with a zipper if the bag is opened often.
-
Candy and kids' snacks
Fancy shapes work well here, such as a character or a fruit. Small fill weights keep curves from straining the seal.
-
Retail and export brands
A shaped bag stands out on shelf. If the fill is heavy or the outline is extreme, a standard stand-up pouch is the better call, and we will say so in writing.
Shaped Pouch Budget: Digital From 1,000 Pcs, Gravure From 10,000 Pcs
Your print method sets the MOQ per design.
-
Digital print
Plate-free, with no plate cost and an MOQ of 1,000 pcs per design. It suits launches, test runs and many designs.
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Gravure print
MOQ is 10,000 pcs per design. It suits repeat orders and gives the lowest unit price, with steady brand colour across runs.
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Special structures
Aluminum foil and other special structures can carry a higher MOQ. We confirm it for your exact build.
-
Die and price
The die cost and unit price are itemized in the quote. Shipping by air, sea or express is quoted with the order and is not part of production time.
OEM, ODM and Private Label Orders: Brief, Digital Proof, Sample, 7–15 Days
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Send the brief
Product, fill per bag, outline or reference photo, quantity and artwork or idea. We reply within one business day.
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Get dieline and quote
Free design support draws the dieline. The quote includes a recommended structure and an itemized price.
-
Approve the digital proof
You check the shape, print and layout before anything is cut.
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Check a sample
Samples are free. You pay the courier.
-
Production
7–15 days after artwork approval, excluding shipping, with 11 quality checks before packing.
Start-Ups and Multi-Flavour Ranges: Testing Shapes Without Printing Plates
No plate cost
Digital print needs no plates, so each flavour or design starts at 1,000 pcs.
Many designs, one shape
Run several flavours on one die and compare sell-through before committing.
Gravure for repeats
Move proven designs to gravure at 10,000 pcs per design for a lower unit price.
Free design help
Our designers lay out your artwork from an idea or a photo.
Seal Checks, FDA 21 CFR Test Report and ISO Documents for Foil Snack Bags
Compliance papers come with the quote.
FDA 21 CFR test
Our PE food-contact film passed an independent lab test against FDA 21 CFR 177.1520 (report HLF24003138EA, March 2024). The FDA does not certify packaging, so this is test evidence.
ISO documents
ISO 22000 covers food-safety management across printing, lamination and bag making. ISO 9001 covers quality management.
Cleanroom production
Bags are made in a 6,520 m² plant with cleanroom bag making.
Release checks
11 quality checks run before packing, and leak-proof testing is done before shipment. Copies of the documents are sent with the quote.
Shaped Foil Snack Bag Questions on Die Cost, Fill Limits, Shelf Life and Samples
- How much does the die cost?
- It is itemized in your quote. The cost depends on the outline, and we do not publish a price list.
- Can any shape be filled?
- Not always. Narrow necks and tight curves limit seal width and the fill opening. We check fillability before sampling.
- What shelf life can I expect?
- It depends on your product. Figures are indicative ranges, and we validate the structure against your recipe and fill weight.
- Are samples free?
- Yes, for similar bags. You pay the courier.
- Can I send my own design for a sample?
- Yes. Send finished artwork, or we lay it out from an idea or reference photo for free.
Send Your Shape, Fill and Quantity for an Itemized Quote and a Free Sample
Send the product and fill per bag, an outline or reference photo, quantity, number of designs, artwork or idea, and target market. You get a recommended structure and an itemized quote within one business day.
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